Home » 10 Best ways to make {Iron on/ sew on Fabric clothing PATCHES }

10 Best ways to make {Iron on/ sew on Fabric clothing PATCHES }

Sew-on and iron-on badges or letters/sayings, name patches – all of these are things you can always make use of – embellishing, mending a hole, displaying your loyalty or just a declaration of your attitude.

Instead of relying on the store bought ones, you can make them just the way you want and the exact size you want at home without any complicated machinery.

After you have made some, they are like fabric bows – you will keep on making them in innumerous designs and find countless things to attach them to.

Finding the designs for the Patches

Inspirations are all around us. Emojis make for great patches, so does cliparts. Checkout this pinterest board for more design inspirations.

clothing patches

Let us go about making them.

What are the things you will need to make these patches

  • A suitable fabric – Choose any fabric you want. It can be sheer and thin in the colour you want but ensure that you have a backing fabric or interfacing which is thicker attached to it. You can use the ordinary glue stick to temporarily glue the thinner  fabric on to the thicker  fabric or heat fuse the interfacing.
  • An embroidery hoop
  • Embroidery/ sewing thread & needle
  • Fabric glue
  • A zig zag sewing machine ( Optional)

Make your own custom sew-on or iron-on Patches for clothes

Method 1. Hand Embroidered patches

iron on or sew on clothing badges and patches

The best and the most difficult way is to complete the whole patch with hand embroidery stitches. Slightly time consuming than the other 9 methods – but they are well worth the time. If done neatly and patiently these handmade patches are the best

  • You need to trace the design on to a medium weight cotton fabric which is bigger than the embroidery hoop you own.
  • Keep the fabric smooth and stretched adequately on the hoop. 
  • Get 3 strands of thread from the embroidery thread and thread the needle
  • Use satin stitch or long and short stitch to fill the design fully. Make an outline in black embroidery thread with back stitches. If you are new to embroidery checkout this FAQ for beginners
  • Cut the design out from the fabric very close to the back stitches; better than I seems to have done with the patch. You need really sharp pointed scissors for this which I have misplaced as always. 
  • After everything is done apply fabric glue to the back of the stitches and sides so that the thread stays close.

sewing patches on clothes

For more step by step instructions on making embroidered fabric patches check out the tutorial in this post

embroidered fabric patch diy tutorial

Method 2 Free motion embroidery patches

clothing fabric sew on patches

You can use free motion embroidery to fill the inside of the patches you have made

make clothing patches

To make this patch draw the design on the fabric. Hoop the fabric (must do) and interface if you want to. Fill the design with free motion embroidery stitches. I just went berserk with my pressure foot removed machine. Cut out the design carefully without cutting the thread of the embroidery. Apply fray check / fabric glue to the sides.

Checkout this post on hoops for directions on how to hoop fabric for machine embroidery. and a beginner’s guide to Free motion sewing machine embroidery 

how to do embroidery with a regular sewing machine

Method 3 Zig zag stitched outline patches

sewing patches

This patch is made by using zig zag stitches on the outline of the design. You have to use dense closely spaced zig zag stitches all along the border of the design. It is better to use a contrasting colored thread for the edge to stand out. 
To make this patch you can use a thick printed fabric like cotton canvas, or denim. If you have thin fabric interface on the back. Sew tight zig zag stitches along the outer edge or overcast stitches.

Related post : Overcast stitch; Machine satin stitch. 

When you stitching keep the fabric on the embroidery hoop so that the design is inside the loop. You can use small pieces of fabric to add little touches to the design. You can also use hand sewing needle to make outlines inside, fill little details with satin stitch

Cut out outside the zig zag stitches and apply fabric glue or fray preventer along the sides. 

Method 4. Fill with Fabric paint 

fabric patches for clothes

A fabric paint patch looks just as fabulous as an embroidered patch. You will have to use the fabric paint thickly to fill the details. You need fabric colour of your choice and black colour.

  • Cut out a thick material to make your patch
  • Hoop your fabric so that you have a smooth surface to work on. Make the design. Fill the design with fabric colour
  • Give outline with a black colour with a thin brush
    You can use puffy paint or glitter paint for bringing out design highlights
  • Cut out outside the outline
  • Apply the fray check or simple fabric glue outside the outline so that there is no fraying. Check out the best way to paint on fabric – with some important tricks

Method 5. Using hand embroidery stitches in portions

Cut out a thick material. 
Hoop your fabric . Make the design. You can even use fabric with which you have transferred some favourite photographs or image or even letters. Find how to in this post – 6 Best methods to {Transfer Photos/Pictures/Images to Fabric} at home 

Fill the design with fabric colour; outline with a black colour. Fill the inside portion with close satin stitches or padded satin stitches. Cut outside the black outline. Apply fray check / fabric glue along the cut edges.

Method 6 Using Rhinestones and beads

clothing patches

You can attach rhinestones, beads and sequins to embellish store bought patches. The picture below is a store bought one. But you get the idea.

Checkout posts on how to apply sequins  how to apply rhinestones to fabric and How to apply beads on fabric.

Method 7. Using Felt to make the patches

making fabric patches

Felt is an ideal material for making patches as cut edges of felt doesnot fray.

sewing patches 

To make this patch cut out the design from felt.You can  use hand sewing needle to make outlines inside or sew with sewing machine to make the details

Method 8. Glue or sew fabric flowers to felt piece

sew on patches

This is made by making the fabric flowers and then sewing it on to the felt rectangular piece. This patch can be sewn on to any garment you want

sew on fabric patches

Check out the post on making fabric flowers or the 10 easy ribbon flowers – tutorial for making the flowers yourself quite easily. Rosettes can also be adhered to the patch.

ribbon flower tutorial

Method 9. Print the patches

You need to fuse an iron on adhesive to the back of a cotton sheet before feeding it onto your inkjet printer. Adjust your printer settings to heavy paper setting and Print out the designs you have designed on the computer. Checkout this post on inkjet fabric printing for more details 

Method 10 3D Sew on Patches.

This kind of patches are made by stuffing a patch.

Sew two pieces of fabric (cut in the shape of your design) rightsides together outlining the design, leaving a 1″ hole. Turn the design right side out through the 1″ hole you have left unsewn. Stuff the inside of the design with scraps of fabric or felted wool, cotton or stuffing. Sew the hole closed with slip stitches with a hand sewing needle and thread.

Decorate the seams with beads as in the picture below. This patch is  sewn  to the garment with small stitches. 

sew clothing patches

This is essentially a brooch – check out different ways (10) of making fabric brooches like this

diy brooch making

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AUTHOR : Hi, I am Sarina. I am passionate about clothes, sewing, fabrics, fashion and surface design techniques in no particular order and absolutely love writing about all of these including what I learn, what I experience, and what I have bought to do all these. You are more than welcome to stay here and learn with me.

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